Head Injury Prevention

HEAD INJURY PREVENTION

Football helmet testing, Dean Sicking Laboratory, 2015

Helmet Testing Application Photo Credit Virginia Tech

Hybrid III head with MMA Glove Impact Testing - Photo Credit USC

HEAD INJURY PREVENTION/INJURY BIOMECHANICS TESTING

IMPROVING TEST METHODS TO REDUCE SPORTS & FOOTBALL HEAD INJURIES & CONCUSSIONS

Testing Challenges:

Developing new testing methodologies for helmet-on-helmet concussion testing
Large off-board data acquisition systems with moving test articles
Cables that can tangle and cause issues with noise or data loss
Sensor ranges for human factors
Complicated test setups with multiple test articles
Synchronizing high-speed cameras, trigger, power, and communication

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
High-performance sensors: angular rate, accelerometers, six degrees of freedom (6DOF) sensor packages, 6DOF data logger
Designed to embed in the test article near sensors, eliminates trailing cables, reduces test setup time, and improves data quality
Data writes to non-volatile flash memory
Easy-to-use software for set-up, viewing, and data export
Reliable, repeatable test data to validate new methodologies

DID YOU KNOW? The University of Alabama at Birmingham (UAB) used DTS in-dummy data acquisition systems for a research project aimed at reducing sports-related concussions and traumatic brain injuries. Researchers built an 80-foot railed track with a motorized sled to recreate impact scenarios and analyzed game footage to identify and test “worst-case” collisions.

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UAV & Drones

UAV & DRONES

DRONE, UAS, UAV, & SUAS TESTING / COUNTER-UAS

UNMANNED AERIAL SYSTEMS & UNMANNED ARIEL VEHICLE TESTING

Testing Challenges:

Collecting physical measurements on drones, UAS, and UAV including force, vibration, shock, strain, and temperature
Varied test scenarios: laboratory, sled, flight testing/in situ
Harsh test environments, including wide temperature ranges
Size, weight, and power constraints
Complex, time-intensive test setups
Short development cycles; limited access to test articles
Long lead times on test instrumentation

DTS Key Features:

SWaP (size, weight & power)-optimized data acquisition units and sensors
Rapid deployment, embeds in the test article, no long cable runs
High-shock rated, wide operating temperature, and environmental ratings
Universal analog sensor support
Onboard memory and real-time streaming options
Time synchronization
Standalone, network, or integrate into an existing FTI solution
COTS products; standard 4-6 week delivery

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Product R&D

PRODUCT R&D

PRODUCT RESEARCH & DEVELOPMENT

PRODUCT VALIDATION TESTING, PRODUCT PERFORMANCE TESTING, PRODUCT USAGE TESTING

Testing Challenges:

R&D, product development, validation, safety, & usage testing
In situ or field testing of dynamic properties
Wide sensor support: stress, strain, force, vibration, etc.
Strict size and mass constraints
Flexibility for short-duration tests and long-term monitoring
Complicated test setup or extended cable runs

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
Trigger threshold options ensure meaningful data collection, not random movements
Low power draw, able to monitor days, weeks, or months
Wide range of sensor support, options for built-in sensors
Data writes to non-volatile flash memory; real-time streaming options

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Mining

MINING

MINING AND BLAST TESTING

HIGH RATE SHOCK & VIBRATION DATA

Testing Challenges:

Collecting field test data for mining, equipment validation, down-hole and blast detonations
High shock test environments, extreme temperature ranges
Remote test sites with limited or no access to test equipment once it is set up
Synchronizing high-speed cameras, trigger, power and communication
High sampling rates, large data files
Recovery of data and in tact instrumentation

The DTS Key Features:

Rugged DTS data recorders and sensors designed for high-shock environments
Ultra-small, onboard standalone systems, solutions survivable up to 20,000 g
Variable sampling rates up to 1M samples per second/channel
High bandwidth options, excitation and universal signal conditioning
Multiple recorder modes and trigger options
Store in place reliability, data writes directly to flash memory
Trusted complete solution provider and expert in dynamic testing

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Helmet Testing

HELMET TESTING

SPORTS HELMET TESTING / MILITARY HELMET TESTING

HELMET SAFETY & PERFORMANCE TESTING, CONCUSSION RISK, AND HEAD INJURY ANALYSIS

Testing Challenges:

Analyzing the structural integrity of helmets for blunt and penetrating trauma injuries
Critical injury analysis, high-speed impact, and rotational data
Strict size and mass restrictions
Laboratory and field testing
Flexibility to support a variety of test scenarios: linear impactor, drop tower, helmet-to-helmet, ballistics, munitions, etc.
Trailing cables that can alter test dynamics
Accuracy and repeatability of data sets

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
High-performance sensors: angular rate, accelerometers, six degrees of freedom (6DOF) sensor packages, 6DOF data logger
Designed to embed in the test article near sensors, eliminates trailing cables, and improves data quality
Supports a variety of test devices including: full family of ATDs, NOCSAE headforms, Hybrid III headforms, and Sport Thoracic Chest Surrogate (STCS)
Data writes to non-volatile flash memory

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Fatigue Life

ROTATION & TORQUE

DTS SLICE NANO - Rotating Shaft Mount - Application

DTS SLICE NANO - Rotating Shaft - Application

ROTATING TEST ARTICLES

IN SITU TESTING OF FATIGUE LIFE, TORQUE MEASUREMENTS & TRANSIENT LOAD DATA

Testing Challenges:

Collecting data on rotating test articles like drive shafts or rotors
Cost and maintenance of slip rings
Complicated cable runs to sensors
Accuracy of alternative test methods eg, engine dynomometer

DTS Key Features:

Miniature rugged data acquisition systems and sensors
Embeds on/in the test article eg, on a drive shaft or rotor blade
Modular, configurable, low and high-channel-count tests
Onboard memory, data writes to non-volatile flash memory

DID YOU KNOW? The University of Florida Formula SAE used SLICE NANO to collect transient load data to calculate fatigue-life of drivetrain and suspension components to improve acceleration performance, plus tuning of spring and dampers to improve acceleration performance. The low power draw of SLICE NANO made it easy; three 9V batteries were wired in parallel and attached to the rotating shaft. See the University of Florida Formula SAE White Paper

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Pipeline Inspection

PIPELINE INSPECTION

PIPELINE INSPECTION PIG & SMART PIG TESTING

EMBEDDED MINIATURE DATA RECORDERS FOR PIGGING

Testing Challenges:

Remote, high shock & vibration test environments
Limited access to pipelines (oil, gas, water, industrial)
Disruption of flow and production delivery
Size and mass constraints
Remote reliability, limited or no access to test equipment for extended time periods

DTS Key Features:

Miniature, rugged data acquisition systems
Embeds in test article for field testing
Supports a variety of analog sensor options
Data writes directly to non-volatile flash memory
Ideal for in-line inspection pigs, maintenance data, structural integrity, and vibration testing

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Surface Testing

SURFACE TESTING

DTS SLICE MICRO DAQ - Racehorse Application

SPORTS & RECREATIONAL SURFACE TESTING

SAFETY, COMPLIANCE & INJURY RISK ASSESSMENT

Testing Challenges:

Laboratory and field testing of indoor & outdoor surfaces
GMax testing: shock absorption, impact attenuation
HIC testing: head injury assessment
Portability of test equipment
Cables or wires that can tangle or alter testing
Complicated and time-consuming test setups

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
Solutions with built-in sensor options
Portable, easy to transport, and set up in the field
Embeds in the test article for cable-free testing
Ideal for a variety of different indoor and outdoor surfaces
Data writes to onboard memory, plus streaming options available
Intuitive set-up, control and viewing software

DID YOU KNOW? The University of Guelph in Canada used a SLICE MICRO data acquisition system to study how different ground surfaces impact equine foot and leg injuries. A 9-channel SLICE MICRO, equipped with a triaxial IEPE accelerometer and six strain gages, was mounted directly on horse hooves to measure acceleration and strain, capturing critical data for injury prevention research.

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Pharmaceutical Packaging

PHARMACEUTICAL PACKAGING

Plane Crash Test - Photo Credit Discovery Channel

Helicopter Crash Test - Hard Landing - Photo Credit NASA Langley

PHARMACEUTICAL PACKAGE & TRANSIT MONITORING

SHOCK & VIBRATION TESTING DURING MANUFACTURING & SHIPPING

Testing Challenges:

Understanding the physical forces, like shock & vibration, that pharmaceutical products experience during the manufacturing process and in transit
Evaluating the effectiveness of product packaging
In situ testing based on real-world factors
Cables that can interfere with or alter test dynamics

DTS Key Features:

Ultra-light, miniature data acquisition systems and sensors
Embeds directly on or in the test article, cable-free testing
Onboard memory and real-time streaming options
Ideal for creating an instrumented “Golden Unit” matching the size and weight of products that can be run through the manufacturing and/or shipping processes

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Hard Landing

HARD LANDING

Helicopter Crash Test - Photo Credit NASA Langley

FIXED WING & ROTORCRAFT HARD LANDING TESTING

STRUCTURAL ANALYSIS & OCCUPANT SAFETY

Testing Challenges:

Dynamic, high-energy test environments
Environmental factors, including weather and altitude
Full-scale drop tests
Managing high channel count tests
Reliable data collection
Synchronizing power, triggering, communication, & cameras

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
Flexible modular configurations
In-dummy DAS & offboard DAS solutions
Onboard memory, data writes to non-volatile flash memory
Powerful set-up, control, and data viewing software
Experts in dynamic safety testing and injury biomechanics

DID YOU KNOW? On April 27, 2012, DTS staff and equipment were featured on Discovery Channel’s Curiosity, capturing data during a controlled Boeing 727 crash near Mexicali, Mexico to study real-world crash dynamics.

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Missile/Ordnance

MISSILE/ORDNANCE

MISSILE, FUZE, ORDNANCE, BUNKER BUSTER & HARD TARGET TESTING

RELIABILITY, SAFETY, AND PRECISION IN HIGH-SHOCK TEST ENVIRONMENTS

Testing Challenges:

Dynamic, high-energy test environments
Remote locations, limited access to test article
Strict size and mass constraints, no space for protective housing or large power supplies
Complications with trailing or external cabling
High-value assets, costly test setups
Reliability and security of data transmission

DTS Key Features:

Miniature rugged data acquisition systems and sensors
High-shock rated systems up to 20,000 g, proven reliability
Designed to embed in the test article near sensors; small enough to fit into an artillery round
Data acquisition and data logger options with built-in sensors
Onboard memory, plus real-time streaming options
Trusted solution provider; experts in crash, blast, and injury biomechanics testing

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Blast Testing

BLAST TESTING

Blast-Test-FV432-MillbrookProvingGrounds

Military Vehicles Feature Image - MRAP Testing - Photo Credit-USMC

MILITARY BLAST TESTING & VELOCITY OF DETONATION (VOD)

VEHICLE VALIDATION, STRUCTURAL INTEGRITY & SOLDIER SAFETY

Testing Challenges:

Dynamic, high-energy tests, often in remote locations
Measure the effect of blast waves on a wide range of test subjects, including vehicles, structures, and occupants
Occupant safety, accurate injury kinematics
Extensive time and monetary investment in test setup
Destruction of test article(s), which may include prototypes
Synchronization of high-speed cameras, triggers, power, and communication

DTS Key Features:

High-shock rated data acquisition systems and sensors
Miniature systems designed to embed on or in the test article
High data sampling rates, up to 1 million samples per second
Survivable up to 20,000 g, no special enclosures required
Accurate and reliable, data writes to non-volatile flash memory
Trusted solutions provider; experts in crash, blast, injury biomechanics testing

DID YOU KNOW? DTS manufactures the Warrior Injury Assessment Manikin (WIAMan) for the U.S. Army—the most biofidelic and technologically advanced test manikin ever developed for underbody blast and IED testing

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Ejection Seats

EJECTION SEATS

Ejection Seat Application Feature Image Thumbnail

EJECTION SEAT TESTING

FULL-SCALE EJECTION SEAT TESTING FOR STRUCTURAL INTEGRITY, PERFORMANCE, & PILOT SAFETY

Testing Challenges:

Dynamic, high-energy test environment
Collecting physical measurements force, moments, vibration, shock, strain, and injury criteria
Structural integrity and aerodynamics characterization
Varied test scenarios: wind tunnel, rocket sled, flight testing/in situ
Size, mass, and power constraints
Complex, time-intensive test setups

DTS Key Features:

SWaP (size, weight & power)-optimized data acquisition units and sensors
Rugged, high-shock rated
Embeds in the test article near the sensors, no long cable runs
Modular, configurable, high sampling rates up to 1M sps
MIL-STD rated systems for temperature, altitude, shock & vibration
Wide range of analog sensor support, plus built-in sensor options
Onboard memory and real-time streaming options

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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eVTOL

eVTOL / Urban Air Mobility (UAM)

eVTOL – ELECTRIC VERTICAL TAKEOFF AND LANDING VEHICLE TESTING

STRUCTURAL ANALYSIS, URBAN AIR MOBILITY SAFETY & IN-FLIGHT eVTOL TESTING

Testing Challenges:

Collecting physical measurements on eVTOL vehicles, including shock, vibration, strain, and temperature
Varied test scenarios: laboratory, sled, flight testing/in situ
Size, weight, and power constraints
Limited access to the test article
Complex, time-intensive test setups
Short development cycles
Long lead times

DTS Key Features:

SWaP (size, weight & power)-optimized data acquisition units and sensors
Rapid deployment, embeds in the test article, no long cable runs
High-shock rated, wide operating temperature, and environmental ratings
Universal analog sensor support
Onboard memory and real-time streaming (CH10, IENA or TmNS)
Time synchronization via IEEE 1588 PTPv2
Standalone, network, or integrate into an existing FTI solution
COTS products; standard 4-6 week delivery

DTS ADVANCED MEASUREMENT SOLUTIONS - MINIATURE | RUGGED | HIGH-SPEED

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Crash Testing

CRASH TESTING

Use Case Automotive Photo 2 - Photo Credit EuroNCAP

AUTOMOTIVE SAFETY TESTING/CRASHWORTHINESS TESTING

ONBOARD & IN-DUMMY DATA ACQUISITION SYSTEMS FOR AUTOMOTIVE TESTING

Testing Challenges:

Dynamic, high-energy test environments
Full-scale crash test requirements: frontal crash tests, side barrier crash tests, side pole crash tests, rollover resistance tests
Safety testing of airbags, seat belts, and seat belt pretensioners
Time-consuming test setups
Increasing channel counts per test (vehicles & test dummies)
Synchronization of high-speed cameras, triggers, power, communication, and data management
Harmonization of worldwide safety standards and global NCAP

DTS Key Features:

Miniature, rugged data acquisition systems and sensors
Modular and configurable onboard solutions
User-programmable sampling rates and high-bandwidth options
Ancillary accessories to support power, trigger, & communication
In-dummy DAS solutions for the full family of crash test dummies
Integrated DAS solutions for pedestrian headforms and legforms
Data writes to non-volatile flash memory
Experts in automotive crash safety & injury biomechanics testing
Supports NCAP testing around the world

DID YOU KNOW? DTS test and measurement solutions support New Car Assessment Program (NCAP) safety testing worldwide, including: Euro NCAP in Europe, ANCAP in Australia and New Zealand, JNCAP in Japan, KNCAP in Korea, C-NCAP in China, Latin NCAP in Latin America, ASEAN NCAP in Southeast Asia, and US NCAP in the United States, supported by NHTSA-National Highway Traffic Safety Administration and IIHS-Insurance Institute for Highway Safety.