Miniature Data Recorder Helps NASA

Miniature Data Recorder Helps NASA

Miniature Data Recorder Helps NASA

A new Dynamic Kinematic Recorder (DKR) is being developed by Diversified Technical Systems (DTS), as part of a Phase 2 Small Business Innovation Research Award to help NASA advance flight crew safety. 

“We worked with NASA to understand the pressures and forces astronauts experience during launch and re-entry phases,” said Mike Beckage, co-founder and CTO of DTS. “Unlike a crash or blast event that literally lasts milliseconds, flight crews experience intense forces over an extended time period.”

The gravitational forces exerted upon an astronaut during launch are roughly 3 times the gravitational pull on Earth. Reentry, which is faster than the speed of sound, creates additional stress and forces on the body. Each DKR will feature six degree of freedom (6DOF) sensing and onboard memory, which means all data will be stored in non-volatile memory. The data gathered with the DKR will be used to develop new protective gear, like restraints and seating.

Collecting field data without altering test dynamics is a challenge, especially when human subjects are involved and in extreme environments such as space. The innovative DKR recorder is rugged enough to withstand intense forces, yet small enough to overcome the size and mass concerns with payload heading into space. 

“For Phase 1 we came up with the concept for a physical device and made iterative improvements meeting NASA’s need. We proved the size, power and performance requirements. For Phase 2 we are working towards a final design and form-factor in anticipation of real-world testing and evaluation. The DKR needs to fit on, or in, a helmet, record for an extended time period, and not interfere with any gear or movements the astronauts need to perform during their mission,” added Mike.

The Small Business Innovation Research program awards funding to U.S. small businesses to support the development of new technology that can be commercialized. DTS has received numerous SBIR awards based on 30 years of experience developing innovative data recorders and sensors used around the world for safety testing in aerospace, military, and automobile industries.

The miniature Dynamic Kinematic Recorder DTS is developing for the NASA will measure forces that astronauts may experience during launch and re-entry phases.

The Dynamic Kinematic Recorder (shown as a prototype on the communication cap) will collect data that will be used to improve astronaut safety.

The miniature Dynamic Kinematic Recorder DTS is developing for the NASA will measure forces that astronauts may experience during launch and re-entry phases. The unit (shown as a prototype on the communication cap) will collect data that will be used to improve astronaut safety.

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DTS New Sales Partner – CRISEL

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DTS announces Crisel as its newest international Sales Partner. Crisel will focus on two of DTS’ innovative products, SLICE6 AIR and TSR AIR, for aerospace and defense testing. Based in Italy, Crisel is a leading provider of high-technology solutions, equipment, and components.

DTS 2022 Highlights

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We are proud to announce that a DTS TSR PRO data logger is traveling beyond the moon onboard Artemis 1, to help capture vital acceleration and vibration data that can help improve astronaut safety on the upcoming crewed mission, Artemis II.

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To Boldly Go Where No TSR PRO Has Gone Before…the Moon

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DTS Webinar Series – Principles of Dynamic Data Collection

DTS Webinar Series – Principles of Dynamic Data Collection

DTS Webinar Series – Principles of Dynamic Data Collection

DTS LIVE WEBINAR (2-Part Series) – Principles of Dynamic Data Collection

Learn best practices for making accurate test measurements by better understanding the fundamentals of data acquisition systems and sensors. Join us for a live 2-part webinar series titled Principles of Dynamic Data Collection. DTS has hosted versions of the training around the world to thousands of people – and now we are bringing it to the web.

Thurs April 30  /  8:15am – 9:00am PDT

Part 1 – DAQ Architecture and Sensor Theory

  • Data Acquisition Overview
  • Sensor Theory, Common Sensors & Limitations
  • Making measurements

Wed May 6  /  8:15am – 9:00am PDT

Part 2 – Essential DAQ Knowledge

  • Understanding the signal chain
  • Filtering and digital sampling
  • Dealing with real world challenges
  • Checklist for success

DTS has hosted versions of the training around the world to thousands of people – and now we are bringing it to the web. This webinar is designed for all levels of test professionals.

“DTS decided to put our years of experience to work and share our knowledge. There’s no school that teaches this, even though mastering these skills are key to anyone who does test data collection. “ – Steve Pruitt, CEO and Co-Founder of DTS

Registration is required. Limited Seating Still Available.

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We are proud to announce that a DTS TSR PRO data logger is traveling beyond the moon onboard Artemis 1, to help capture vital acceleration and vibration data that can help improve astronaut safety on the upcoming crewed mission, Artemis II.

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Angular Velocity Measurements Made Easy

Angular Velocity Measurements Made Easy

Angular Velocity Measurements Made Easy

DTS ARS PRO is the original high-speed angular velocity rate sensor designed for a wide range of applications, the ARS PRO is ideal for vehicle handling, crash, injury biomechanics and high-rate ballistics testing.

The single axis ARS PRO is a silicon-based microelectromechanical system (MEMS) that uses a resonating gyro to measure angular velocity. Miniature and rugged, other key advantages include DC response and low power requirements. 

DTS ARS PRO is the world’s smallest, high performance angular velocity rate sensor. Also available in a triaxial model (ARS3 PRO), as well as a compact six degrees of freedom package (6DX PRO). For more information and detailed specifications check out our ARS PRO product page.

All models are linear over the rated range and comply with SAE and ISO recommended practices for frequency response in all applications. DTS offers full-scale ranges from ±300 to ±50000 deg/sec and bandwidths up to 2000 Hz, fully supporting CFC 180 and 1000 testing requirements. The ARS PRO-1500 is even NHTSA-specified for FMVSS 2020a rear impact testing.

DTS also offers the ARS HG with an impressive 10000 g shock rating, the highest in the industry, which features reinforced mounting points designed to withstand high energy test environments including blast and missile. All models are packaged in compact rugged enclosures and weigh only 2.5 grams. Other features like high output voltage and shunt check capability put the ARS PRO in a class by itself.

DTS ARS PRO and ARS HG are the world’s smallest high shock & vibration tolerant angular rate sensors designed for vehicle handling, crash, injury biomechanics and high-rate blast testing.

The DTS triaxial mounting block makes it easy to create a custom six degrees of freedom sensor package by adding three accelerometers.

DTS ARS PRO and ARS HG are the world’s smallest high shock and vibration tolerant angular rate sensors designed for vehicle handling, crash, injury biomechanics and high-rate blast testing.

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DTS Marks Milestone for U.S. Warfighter Safety

DTS Marks Milestone for U.S. Warfighter Safety

DTS Marks Milestone for U.S. Warfighter Safety

DTS has just accomplished a significant milestone to advance U.S. warfighter safety. The first five production WIAMan Blast Test Manikins with SLICE6 in-dummy DAS have been manufactured, delivered and accepted by the U.S. Government. Congratulations to the DTS ATD team, Engineering and Operations for making this happen. The next five ATDs on this delivery order are already in progress for the July shipment to the U.S. Government.

The U.S. Army Warrior Injury Assessment Manikin (WIAMan) is a biofidelic, warfighter test dummy engineered to assess potential skeletal injuries of soldiers exposed to underbody blasts (UBB). WIAMan is the first ATD with embedded SLICE6 dummy DAS to measure vertical loads. WIAMan supports up to 156 channels of integrated SLICE6 in-dummy DAS.

DTS is the Prime Contractor to the U.S. Army for the WIAMan project, which is the first anthropomorphic test device (ATD) designed specifically to withstand underbody blasts (like IEDs). The goal of all WIAMAN testing is to advance soldier protection and improve military vehicle designs. For more information visit our WIAMan Blast Manikin ATD Solutions page.

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Miniature Impact Recorder Advances U.S. Air Force Pilot Safety

Miniature Impact Recorder Advances U.S. Air Force Pilot Safety

Miniature Impact Recorder Advances U.S. Air Force Pilot Safety

Seal Beach, CA – Diversified Technical Systems (DTS) is developing a miniature Dynamic Impact Recorder (DIR) for the United States Air Force to help improve pilot safety. This new DIR will be used to collect field data on the forces fighter pilots may experience during emergency ejection seat events.

Pilots, when forced to eject, are hit with a gravitational force 14-16 times greater than normal, putting them at serious risk of head and neck injuries, broken bones and spine damage. The data collected from this new technology will be used to develop next generation protective gear including restraints and seating. This innovative data recorder is being developed by DTS as part of a Phase 2 Small Business Innovation Research (SBIR) Award to help the U.S. Air Force.

“Many of the current generation DTS products owe a debt to the SBIRs we have been awarded over the years. Technology we originally engineered for NASA, the U.S. Army or Air Force has evolved into a variety of COTS products that customers around the world are using for crash, blast and injury biomechanics testing,” said Mike Beckage, co-founder and CTO of DTS.

Collecting field data without altering test dynamics can be challenging, especially when human subjects are involved. Positioning the sensors and data recorder as close as possible to the point of interest, without hindering or restricting typical movement, is the real challenge.

The Dynamic Impact Recorder will collect acceleration, force and angular velocity measurements that a pilot may experience during an emergency ejection. The DIR features a triaxial accelerometer, a triaxial angular rate sensor, and additional pressure and temperate sensors in a tiny rugged enclosure. With no sensor cables to route and its lower power components, the DIR will be so small it can be placed on the pilot and will likely be embedded in the helmet.

The SBIR program works with U.S. small businesses on federal R&D projects that have the potential for commercialization. DTS has received numerous Phase 1 and Phase 2 SBIR awards based on its expertise in test and measurement solutions for automotive crash safety and soldier mild traumatic brain injuries caused by blunt impact and blast overpressure.

The miniature Dynamic Impact Recorder DTS is developing for the U.S. Air Force will measure forces that pilots may experience during an emergency ejection maneuver. The unit (shown as a prototype on the helmet) will collect data used to improve safety gear for USAF pilots.

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Crash Test Magazine – Angular Velocity Measurement

Crash Test Magazine – Angular Velocity Measurement

Crash Test Magazine – Angular Velocity Measurement

Angular Velocity Measurement 

Crash Test Technology International 

Angular rate sensors are helping researchers to capture critical data to deepen the understanding of brain injuries.

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Triaxial Angular Rate Sensor Excels in Challenging Test Environments – ARS3 PRO

Triaxial Angular Rate Sensor Excels in Challenging Test Environments – ARS3 PRO

Triaxial Angular Rate Sensor Excels in Challenging Test Environments – ARS3 PRO

Collecting pitch, roll and yaw data on test articles with tight size or weight restrictions just got easier. The ultra-small triaxial angular rate sensor, ARS3 PRO delivers precision angular velocity measurements, even in excessive shock and vibration environments.

Unlike an accelerometer that measures linear motion, the ARS3 PRO (triaxial angular rate sensor) measures high rates of angular velocity. From lever durability to life-cycle testing of a car door or RPM of a driveshaft, the miniature ARS3 PRO is designed to be positioned near the point of interest. It’s also ideal for collecting in-situ data on helmets and sports gear like hockey sticks, without altering the CoG or test dynamics. 

The ARS3 PRO Triaxial Angular Rate Sensor measures position and even RPM in virtually any moving part without affecting test dynamics. Ideal for test articles with tight size and weight restrictions, the ultra-small ARS3 PRO measures X, Y and Z angular velocity in high shock and vibration test environments. For more information and detailed specifications check out DTS ARS3 PRO.

 The aluminum 19 x 19 x 12.5 mm enclosure is IP67 rated, weighs only 9 grams and is shock rated to 10,000 g. The triaxial package is 50% smaller and 40% lighter than even three DTS ARS PRO uniaxial sensors on a mounting block. Available in ranges from ±300 to 50K deg/sec and in multiple bandwidths, the ARS3 PRO features DC response and shunt check capabilities.

It’s an evolution of DTS innovation combining the inherent reliability and proven performance of its single axis predecessor with super high-rate ranges incorporating triaxial angular rate sensors for applications like aerospace, ballistics and vehicle crash safety.

The ARS3 PRO meets the latest U.S. government dynamic performance requirements – read more including detailed specifications on our ARS3 PRO page.

The ultra-small ARS3 PRO measures X, Y and Z angular velocity in high shock and vibration test environments.

The ultra-small ARS3 PRO measures X, Y and Z angular velocity in high shock and vibration test environments.

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Covid-19 Update – How DTS is Responding

Covid-19 Update – How DTS is Responding

Covid-19 Update – How DTS is Responding

Seal Beach, CA – (Apr. 27, 2020, Update)
Dear Valued Clients and Associates,
We are open.
At this time all DTS offices worldwide remain open and ready to respond to your needs. We continue to monitor the Coronavirus pandemic and respond with our best efforts. The Health and Safety of our staff, clients, suppliers and agents is our top priority.

We will continue to navigate these uncertain times by being responsible citizens, while also striving to meet commitments to our customers. As part of the Defense Industrial Base, DTS along with many of our clients and suppliers have a responsibility to continue to operate as part of the Critical Infrastructure of the United States.

Our staff is our first priority. We have implemented CDC guidelines for hygiene practices in the workplace, including requiring every employee reporting in for work to record their temperature daily. Employees with elevated temperatures, symptoms of illness or known contact with infected individuals will not be allowed to enter our workplace. All travel has been eliminated or minimized to only what is safe and essential.

Our scheduling and planning team is working daily to accommodate all customers, with top priority shipments based on customer needs. DTS will communicate regarding any deliveries that may be impacted and work with you to find the best solution. We encourage our clients to contact customerservice@dtsweb.com or sales@dtsweb.com regarding any requests to:

• move scheduled orders out
• bring orders in to ship early
• accept partial shipments

Product calibration and repairs continue at all DTS support sites. The COVID-19 outbreak requires that we work differently, but we are working to maintain standard lead times and meet customer needs. For customers that normally take advantage of our on-site calibration services, we are offering complimentary shipping to a DTS support site closest to you.

DTS has implemented staggered work shifts and work-from-home practices. Our Engineering and Software teams are following our 2020 business plan to ensure product development timelines stay on track. Our Sales and Business Development teams are available to discuss current and future opportunities.

Thank you for your ongoing support and partnership. Our company mission is to be the most trusted provider in the markets we serve. We aim to honor that objective through these challenging times and the future.

Sincerely,

Steve Pruitt, CEO

Rollin White, President

DTS Names New Director of Sales & Marketing

DTS Names New Director of Sales & Marketing

DTS Names New Director of Sales & Marketing

Diversified Technical Systems (DTS) announces that Jim Shaw has joined the company in the position of Director of Sales & Marketing. He brings over 30 years of experience in test and measurement to DTS, a leading manufacturer of data recorders and sensors for injury biomechanics and product testing. Jim’s experience in global channel partner development and engineering services will be key to help direct and expand DTS growth.

Jim has successfully lead teams focused on COTS hardware and software solutions, as well as turnkey integrated systems. His extensive experience in aerospace, defense and general test and measurement all serve as an excellent foundation for DTS markets. 

“I am honored for the opportunity to join the DTS family, and excited to take on this new challenge. The highly differentiated products, along with the quality of people and unique corporate culture were what attracted me to the role,” said Shaw. “I look forward to engaging with our customers and working closely with the team to explore new opportunities to help drive future growth.”

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New In-Flight Measurement Possibilities

New In-Flight Measurement Possibilities

New In-Flight Measurement Possibilities

Seal Beach, CA – (Aug. 2019) – Introducing the new SLICE6 AIR data acquisition system to measure analog signals for in-flight, aerospace and defense testing. Offering flexibility and powerful new functionality, the ultra-small SLICE6 AIR allows test engineers to embed the data recorder in locations that were previously inaccessible. SLICE6 AIR can be used standalone, networked for high channel counts tests or easily integrated into existing Ethernet-based flight test instrumentation.
Measuring just 42 x 42 x 13mm with a mass of 50 grams, the miniature SLICE6 AIR is optimized for size, weight and power (SWaP). The rugged module can be embedded on or in small test articles like unmanned systems, munitions and helicopter rotors without altering test dynamics. Positioning the DAQ near the sensors eliminates complicated cable runs that can get tangled or cause issues with signal or power drops, plus it helps reduce test set-up time.
SLICE6 AIR offers real-time streaming in IRIG (Chapter 10 or TmNS) as well as store-in-place recording. The system also supports Ethernet timing and synchronization using IEEE 1588 PTPV2 protocol. These new features, along with all the functionality of its proven SLICE6 DAQ predecessor, make it ideal for applications requiring high-speed streaming data collection and precision timing.
“Flight test engineers are always looking for ways to reduce lengthy test set-up time,” says Huy Nguyen, DTS Aerospace and Defense Sales Manager. “SLICE6 AIR can be rapidly deployed at the last minute to support test modifications ‒ like additional sensor channels or new points of interest ‒ making it a real game-changer for speeding up the test process.”
The onboard IEEE 1588 compliant Ethernet functionality allows the 6-channel SLICE6 unit to be expanded to hundreds of channels (via PTPv2 daisy-chaining ) per test setup. Programmable sampling rates support a variety of sensors including full and half-bridge, strain gauges, pressure sensors, voltage input and thermocouples. Data writes directly to onboard flash memory.
Miniature SLICE6 AIR data acquisition system is optimized for size, weight and power (SWaP) and designed to embed on or in small test articles without altering test dynamics.

SpaceX’s Ripley Mannequin Full of Sensors

SpaceX’s Ripley Mannequin Full of Sensors

SpaceX’s Ripley Mannequin Full of Sensors

Seal Beach, CA – (Mar. 2019) – Following the successful launch and return of the Crew Dragon capsule from the International Space Station (ISS), one of the next steps for SpaceX will be a detailed review of every aspect of the mission. That includes extensive analysis of data collected via Ripley, the HYBIII-50M Anthropomorphic Test Device (ATD) that was one of the first official first “passengers.” According to SpaceX, Ripley was instrumented with 10 (of 30 available) critical sensors to capture head, neck and spine data. DTS sensors and data acquisition systems were onboard to measure loads and forces that future crew members may experience during launch, docking and splashdown. The Demo-1 data will be carefully analyzed to ensure the safety, comfort and reliability of space travel for future astronauts. Once SpaceX determines everything is mission-ready for Demo-2, this will include transporting a live crew of two NASA astronauts to the ISS.
Click on image above to watch SpaceX’s ‘Ripley’ Mannequin is Full of Sensors video

DTS Receives Toyota Excellence Award

DTS Receives Toyota Excellence Award

DTS Receives Toyota Excellence Award

Lexington, KY (June. 2019) – DTS proudly accepted an “Excellence” Award in the Technical Category at the 2019 Toyota Indirect Supplier Annual Business Meeting in Lexington, KY. The award recognized the quality of DTS data acquisition systems that are reliably collecting critical test data after 20 years in service, in addition to DTS’s improved communication practices and exceptional customer service. Each month DTS picks up and drops off Toyota R&D’s DTS data acquisition equipment for calibration from the Saline, MI facility. The door-to-door service exemplifies DTS’s commitment to excellence in customer service and helps Toyota keep testing schedules on track. DTS also revised the Service Contract invoicing schedule to align with the monthly calibrations and help Toyota finance. DTS looks forward continuing our collaborative partnership with Toyota at all of their facilities worldwide. Pictured: Dawn Sup, Manager of DTS Michigan Technical Center, (2nd to L) accepts the DTS award from Toyota executives (L to R) Greg Laskey, Arata Ito and Jamie Todd.
Engineering Hall of Fame Inducts Mike Beckage

Engineering Hall of Fame Inducts Mike Beckage

Engineering Hall of Fame Inducts Mike Beckage

Seal Beach, CA – (2019) – Mike Beckage, co-founder and CTO of Diversified Technical Systems, has been inducted into the Cal Poly Pomona College of Engineering Hall of Fame. This prestigious honor recognizes outstanding accomplishments of distinguished engineers from the more than 25,000 alumni. Along with Beckage, nine other alumni were inducted in 2019.
Cal Poly Pomona’s ‘learn by doing’ paradigm became an essential component for Beckage as he earned a BS in Engineering Technology and began his career as an electronics technician at Mobility Systems & Equipment Company.
“I truly learned how to identify a problem, propose a viable solution and then carry the concept forward to fruition in an effective way,” he says. “Many of my classroom and lab experiences immediately made me a more valuable employee and led to an engineering position even before I graduated.”
Soon after graduating, Beckage was promoted to senior test engineer. At Mobility Systems he was responsible for all aspects of data collection and analysis of automotive safety tests performed for the National Highway Traffic Safety Administration (NHTSA).
In 1988 he moved on to Nissan Motor Corporation, where he served as an engineering specialist and was responsible for analyzing and reporting on potential safety or emission issues and corresponding with NHTSA and the Environmental Protection Agency.
Looking for his next career move, Beckage co-founded Diversified Technical Systems (DTS) in 1990, a high-tech company that engineers and manufactures miniature data acquisition systems for crash test, blast protection and product testing. Today Fortune 500 companies rely on DTS data recorders and sensors for critical testing in automotive, aerospace, military, defense, sports and injury biomechanics. Headquartered in Seal Beach, California, DTS has over 100 employees and offices in Michigan, France, Japan, China, Asia-Pacific and the United Kingdom.
With a passion for teaching, inspiring, and making a difference, Beckage says he still enjoys going to work each day. He likes the people and work, and values the fact that DTS products help advance human safety all around the world.
Proud to be recognized as one of the distinguished engineers whose achievements inspire future generations of engineers, Beckage had this to say, “If you study diligently, work hard, persevere and pay supreme attention to detail in everything you do, your education will take you far.”

DTS Co-Founders and CPP Alumni Share Their Success Story | Click on image above to watch the Cal Poly video shot at DTS headquarters featuring Mike and Tim.

Mike Beckage proudly wears the traditional Cal Poly Pomona green jacket in front of his honorary Hall of Fame portrait on display in the Cal Poly Pomona Engineering building. Beckage is pictured with his wife Bridget Spanier-Beckage (center) and sister Donna Beckage (right).

Award inducting Mike Beckage into the Cal Poly Pomona College of Engineering Hall of Fame was presented March 20 at a black tie event at the Pacific Palms Resort.

DTS Awarded SBIR Contracts to Advance US Air Force and NASA Flight Crew Safety

DTS Awarded SBIR Contracts to Advance US Air Force and NASA Flight Crew Safety

DTS Awarded SBIR Contracts to Advance US Air Force and NASA Flight Crew Safety

Seal Beach, CA – (Jan. 2019) – Diversified Technical Systems, Inc. (DTS) has been awarded two Small Business Innovation Research (SBIR)* Phase I contracts to develop miniature data acquisition systems for flight crew safety testing by both the US Air Force Research Lab and NASA. DTS was selected for each project based on their expertise in test and measurement solutions for crash, blast and injury biomechanics testing.
The DTS ‘blue boxes’ will be engineered to collect physical measurements including triaxial linear and angular acceleration for two very different applications. NASA’s focus is on low-level accelerations over extended time periods, while USAF testing is centered on short duration events. NASA’s Dynamic Kinematic Recorder (DKR), as it’s being called, will be used to measure vibration data that spaceflight crews may experience during launch and re-entry periods. The USAF Dynamic Impact Recorder (DIR) will measure more intense head and neck accelerations that pilots may be subjected to during ejection seat events.
How and where each unit will be mounted and powered are critical to the development process. With the goal of positioning the recorder as close as possible to the point of interest, which could be on or in a helmet, the real challenge for DTS design engineers becomes size, mass and center-of-gravity (CoG). DTS’ ultra-low power designs are significantly smaller and lighter than similar systems on the market. Each unit will feature six degree of freedom (6DOF) sensing and onboard memory, which means all data will be stored in place to non-volatile memory.
Phase 1 deliveries include working prototypes, which will be evaluated against key metrics to assess performance and accuracy of the units. The NASA DKR is scheduled to be complete in January 2019 and the USAF DIR is scheduled for April 2019. One or both may be followed by a Phase II SBIR, in which the concept design is then refined into a finished product.
DTS’s data acquisition systems and sensors are used for dynamic product and safety testing in a variety of industries. These systems embed directly in or on test articles near the point of interest, without long cable runs, slip rings or altering test dynamics.

Helmet Testing Hits Hard at Improving Safety

Helmet Testing Hits Hard at Improving Safety

Helmet Testing Hits Hard at Improving Safety

New ways of testing and analyzing football head injuries caused by helmet-to-helmet hits is approaching a touchdown.  The University of Alabama at Birmingham’s (UAB) Department of Mechanical Engineering is developing new testing methodologies using crash test dummies to improve helmet testing and ultimately reduce concussions and traumatic brain injuries (TBI).
While there are recorders that can be attached to the outside of a helmet to alert coaches and medical staff of possible concussions, these devices track helmet motion and generally do a poor job of tracking actual head motion. The UAB research team wants to improve the helmets themselves, starting with the testing process, so they are putting the sensors and recorders inside crash test dummy heads for even more biofidelic impact data.
UAB’s unique test facility recreates the collisions players experience on the field, based on analyzing hours and hours of game footage. An 80-foot railed track with a motorized sled recreates actual impacts using two crash dummies geared up in protective football equipment. Initially the dummies were wired up to exterior data acquisition systems, but there were issues with tangled cables that restricted free-flight test dynamics. The solution: miniature DTS SLICE NANO data recorders plus triaxial linear accelerators and angular rate sensors that are embedded inside the dummy head – eliminating any trailing cables. The system records each collision, calculates the velocities of the players involved, the locations of impact on each player’s helmet and more. This data is critical to support UAB’s goal to identify helmets that best protect players from concussions, as well as encouraging the design of new, even safer helmets. The institution’s new partnership with VICIS, a helmet technology company, will aid that goal even further.
“Right now, there are no football helmet standards that specifically address concussions,” said Dean Sicking, Ph.D., professor in UAB’s Department of Mechanical Engineering.  “The DTS data recorders and sensors collect the relevant data that we need from replicated real-world hits in order to ascertain what kind of forces the hits cause.  Ultimately, we can gather enough data to see whether helmet A or helmet B performs better in protecting against concussions.”
UAB looked to Diversified Technical Systems (DTS) for their expertise in biomechanics and occupant safety testing. The California-based company is known for miniature, rugged data recorders and sensors used for crash, blast and safety testing worldwide. DTS designed the first in-dummy data acquisition system (DAS) for the WorldSID, a side impact dummy developed and used in automotive regulatory testing.  Most recently, DTS completed building  the first military blast test dummy (WIAMan) for the U.S. Army with next generation data recorders and sensors inside. This breakthrough of moving data recorders inside the test dummies has significantly changed the face of safety testing by improving the fidelity of the data and the efficiency of the test set-up.
“DTS systems are so small that they really are a game-changer in this important work of improving player safety,” says Hans Hellsund, Director of Sales for DTS. “For over 26 years our technology has been focused on helping keep people safer, whether it’s with auto manufacturers, aerospace testing, or soldier protection,” adds Hellsund.

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