Physical Data: The Engine Behind Digital Twins

Physical Data: The Engine Behind Digital Twins

Physical Data: The Engine Behind Digital Twins
DTS Best Places to Work Orange County 2024

The Role of Physical Data in Building Intelligent Digital Twins

In the fast-moving world of digital twins, the accuracy and reliability of virtual models still depend on one critical factor: physical data. The success of any digital twin hinges on two essential elements – the quality of real-world data it’s built on and the ability to access that data in real-time.

DTS, a California-based leader in high-performance data recorders, is at the forefront of this digital twin revolution. Renowned for its miniature, rugged data acquisition systems (DAS) and sensors, DTS provides solutions that seamlessly bridge the gap between physical systems and their digital counterparts. From automotive and aerospace to military and industrial sectors, organizations around the world are leveraging DTS hardware to elevate their digital twin capabilities.

DTS solutions deliver high-density, precision measurements that go beyond shock, vibration, force, and temperature – enabling digital twins to be built on accurate, comprehensive datasets.

Advanced capabilities like real-time data streaming enable continuous monitoring and instant feedback for digital twin models. This is especially valuable in high-stakes environments that demand immediate analysis and decision-making — such as flight testing and military defense operations. The SLICE6 AIR onboard recorder from DTS supports real-time streaming to ensure digital twins stay synchronized with the current state of their physical counterparts.

By integrating DTS hardware into digital twin development, organizations can anchor their virtual models in precise, real-world data. This accuracy enhances the fidelity and usefulness of digital twins, allowing teams to make informed decisions, optimize system performance, and predict outcomes with confidence. As the digital twin ecosystem evolves, DTS continues to be a trusted partner, delivering the high-performance tools needed to build reliable, real-time virtual representations of physical systems.

The SLICE6 AIR onboard data acquisition unit features real-time streaming capabilities, making it ideal for supporting digital twin modeling.

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DTS Named One of the Best Places to Work — Six Years Running!
We’re thrilled to announce that Diversified Technical Systems (DTS) has once again been named one of the Best Places to Work in Orange County for 2025! This prestigious award, presented by the Orange County Business Journal in partnership with Workforce Research Group, recognizes companies that demonstrate a strong commitment to employee satisfaction, workplace culture, and organizational excellence.

This marks the sixth consecutive year that DTS has earned this honor! It’s a testament to our unwavering commitment to creating a workplace where every team member feels valued, supported, and inspired to do their best.

“I am very proud that DTS has been recognized as one of Orange County’s Best Places to Work for the sixth year in a row. At DTS, we understand that our success is built on the well-being of our employees. We are deeply committed to fostering a culture that not only challenges and inspires but also respects the importance of life outside of work. A healthy work-life balance isn’t just a catchphrase for us; it’s a core component of our strategy for long-term success and innovation. This award validates our commitment to our team and their dedication to making DTS a truly great place to work.” — Rollin White, Head of DTS

The Best Places to Work in Orange County program involves a two-part evaluation process:

  • 20% is based on an assessment of each company’s policies, practices, and demographics
  • 80% comes directly from employee survey responses, measuring engagement, satisfaction, and overall experience

At DTS, our culture is rooted in trust, innovation, and collaboration, with a genuine appreciation for the people who make it all possible. Whether we’re engineering groundbreaking technology or celebrating major milestones, we believe the best work comes from a place where employees feel supported and valued.

A huge thank you to our incredible team for making DTS not just one of the best places to work in Orange County—but anywhere!

To learn more about the award and see the full list of 2025 honorees, visit www.BestPlacestoWorkOrangeCounty.com.

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How the TSR AIR data logger is helping ensure the safe transit of high-value assets

Overview | Dayton T. Brown, an engineering and testing consultant, was asked by an aerospace customer to help solve a logistics challenge. The task was to monitor a fleet of 40-foot refrigerated shipping containers transporting satellites to a launch site across the USA. The satellites were both high-value and fragile, so the customer wanted to measure every event the cargo encountered over 2 g, and any triggers above 0.5 g.

Why DTS
Ease of Use: The TSR AIR is more advanced than other data loggers, plus the user interface is intuitive to navigate, which makes downloading data easy.

Unit-to-Unit Synchronization: Another key feature was the TSR AIR’s ability to synchronize data across multiple daisy-chained units. The trailer was a ‘clean room’ so the data needed to be collected from outside the trailer. The data loggers were daisy-chained inside the trailer and DTB engineered a single cable connection that was accessible from the outside of the container allowing the customer to get “as close to real-time data as possible.” The units can also be synchronized via IEEE 1588 PTP, IRIG or GPS. Responsive to Customer Needs: The TSR AIR originally did not feature 0.5g trigger capabilities. DTS developed and added this functionality to support the application requirements for Dayton T. Brown, Inc. and its client. To learn more about how TSR AIR is being used to solve this transportation monitoring challenge READ THE FULL ARTICLE HERE

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Starting in 2022, Euro NCAP announced that it will adopt the new advanced Pedestrian Legform Impactor (aPLI) in its testing. The aPLI weighs 24.9kg (55 lb), compared with the 13.2kg (29 lb) Flex PLI, and the mass distribution has been refined to be more biofidelic, top to bottom. The structural design has also been simplified to improve repeatability and reproducibility of results.
Like its Flex PLI predecessor, the aPLI features integrated data acquisition and sensors from DTS. The aPLI legform supports SLICE NANO, along with the 6DX PRO six degrees of freedom sensor package and the ARS PRO uniaxial angular rate sensor
Using the SLICE NANO stack extender, a special DTS mounting hardware solution designed for applications with limited height restrictions, the modular sensor layers can be split into two stacks, but still require only one BASE+. The standard aPLI configuration includes 18 sensor channels focused on three primary types of measurements: injury assessment, flight dynamics and vehicle impact
Embedding the data acquisition into the test article minimizes exposed cables throughout the leg and eliminates any trailing cables that could affect the launch.  DTS offers a complete turnkey solution engineered to maintain proper mass, center of gravity and moments to help advance pedestrian safety testing.
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