New High-Voltage Recording Device Streamlines FMVSS305 Testing for Electric Vehicles

New High-Voltage Recording Device Streamlines FMVSS305 Testing for Electric Vehicles

New High-Voltage Recording Device Streamlines FMVSS305 Testing for Electric Vehicles
DTS FMVSS305 New High Voltage Recording Device for New Energy Vehicles - Electric Vehicle Testing

New Solution for Electric Vehicle Testing

DTS, a leading provider of crash test solutions, announces the release of a new high-voltage recording device specifically designed for FMVSS305 testing of new energy vehicles (NEVs).

What is FMVSS305? Federal Motor Vehicle Safety Standard (FMVSS) No.305 is a U.S. safety standard for electric and hybrid vehicles that ensures battery systems are safe in crashes. The standard also ensures batteries are securely mounted and protected to avoid damage in accidents, prioritizing the safety of both passengers and emergency responders. 

Engineered for the Future of Electric Vehicles
As NEVs continue to push the boundaries with higher voltage architectures, the DTS FMVSS305 system is built to handle it. Supporting vehicle designs up to 800V, this recorder captures crucial voltage data during crash tests, as well as key measurements (HV1′ and HV2′) both before and after the event.

Enhanced Flexibility and Compatibility
The DTS FMVSS305 allows for remote measurements, making it ideal for use with the 301 static rollover system. Integration is seamless, as the ruggedized recorder is built to work with existing test setups. It utilizes standard DTS SLICE PRO mounting plates and is also compatible with other similar crash test recorders.

Addressing a Growing Need
The US Department of Transportation’s (DOT) FMVSS305 standard applies to a wide range of NEVs, including battery electric (BEV), parallel hybrid electric (PHEV), and fuel cell (FCV) vehicles exceeding 48 nominal volts and weighing under 10,000 lbs. This new DTS solution empowers manufacturers to efficiently comply with this critical safety regulation.

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New aPLI Advances Pedestrian Safety

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DTS Application Spotlight: Satellite Transportation Monitoring

DTS Application Spotlight: Satellite Transportation Monitoring

DTS Application Spotlight: Satellite Transportation Monitoring
DTS Application Spotlight: Satellite Transportation Monitoring - Aerospace Testing International 2025 Showcase Magazine - TSR AIR

How the TSR AIR data logger is helping ensure the safe transit of high-value assets

Overview | Dayton T. Brown, an engineering and testing consultant, was asked by an aerospace customer to help solve a logistics challenge. The task was to monitor a fleet of 40-foot refrigerated shipping containers transporting satellites to a launch site across the USA. The satellites were both high-value and fragile, so the customer wanted to measure every event the cargo encountered over 2 g, and any triggers above 0.5 g.

Why DTS
Ease of Use: The TSR AIR is more advanced than other data loggers, plus the user interface is intuitive to navigate, which makes downloading data easy.

Unit-to-Unit Synchronization: Another key feature was the TSR AIR’s ability to synchronize data across multiple daisy-chained units. The trailer was a ‘clean room’ so the data needed to be collected from outside the trailer. The data loggers were daisy-chained inside the trailer and DTB engineered a single cable connection that was accessible from the outside of the container allowing the customer to get “as close to real-time data as possible.” The units can also be synchronized via IEEE 1588 PTP, IRIG or GPS. Responsive to Customer Needs: The TSR AIR originally did not feature 0.5g trigger capabilities. DTS developed and added this functionality to support the application requirements for Dayton T. Brown, Inc. and its client. To learn more about how TSR AIR is being used to solve this transportation monitoring challenge READ THE FULL ARTICLE HERE

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Driven by Data – The NFL Player Safety Revolution

Driven by Data – The NFL Player Safety Revolution

Driven by Data – The NFL Player Safety Revolution
DTS DDR Data Logger Sensor Mouthguard NFL Driven by data
DTS DDR Data Logger Sensor Mouthguard NFL Driven by data

Healthy, uninjured players are the backbone of football. And as technology advances, so do our opportunities to gain more knowledge through data that can be used to improve how the game is played, the gear players wear, and the environment around them. There are many ways the NFL and other innovators are now collaborating to improve the safety of players.

In 2016 the NFL allocated $60 million toward the Engineering Roadmap, a movement toward a better understanding of football biomechanics leading to the development of better protective equipment. Dr. Crandall who chairs the NFL’s Head, Neck and Spine Engineering Subcommittee states, “We brought together the leading researchers and biomechanics, and medicine. We’ve coupled them with innovators, designers that manufacture helmets, protective equipment, and sensors, so we can consolidate all the information and have transformational change in short order.”

Currently the NFL is working with Amazon Web Services (AWS) to build the Digital Athlete, which is a virtual representation of a player. This Digital Athlete can run countless simulations, be used to better predict player injury and, hopefully, help prevent injuries. According to NFL.com, Sam Huddleston, Principal Data Scientist at Biocore, the NFL’s engineering partner, says “”We’re leveraging computer simulation in order to generate injury reconstructions. That allows us to understand, why did this player get injured, and then identify the things we could do to change that outcome.”

To accomplish this, a tremendous amount of data must be gathered and then input. The data will come from a wide range of sources including medical records, video reviews, field mapping, practice and performance data, equipment scans, and innovative technology such as shoulder pads, helmets, and mouthguard sensors.

The mouthguard sensor program was launched in 2019 as part of the Engineering Roadmap. Mouthguards fitted with DTS DDRs (Dynamic Data Recorder) are playing a key role gathering data that will help inform the Digital Athlete, as well as the development of gear that will improve player safety.

The DTS DDR is a flexible data logger embedded inside the mouthguard that can measure impact forces, speeds, and directions. We are proud that our ultra-small, flexible 6DOF data event logger is being used to help improve NFL player safety.

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New aPLI Advances Pedestrian Safety

New aPLI Advances Pedestrian Safety

New aPLI Advances Pedestrian Safety

Seal Beach, CA – According to the World Health Organization, more than 5,000 pedestrians are killed each week worldwide. The Governors Highway Safety Association reported that pedestrian fatalities in the USA have risen by 41% since 2008 – the highest in 30 years.
Starting in 2022, Euro NCAP announced that it will adopt the new advanced Pedestrian Legform Impactor (aPLI) in its testing. The aPLI weighs 24.9kg (55 lb), compared with the 13.2kg (29 lb) Flex PLI, and the mass distribution has been refined to be more biofidelic, top to bottom. The structural design has also been simplified to improve repeatability and reproducibility of results.
Like its Flex PLI predecessor, the aPLI features integrated data acquisition and sensors from DTS. The aPLI legform supports SLICE NANO, along with the 6DX PRO six degrees of freedom sensor package and the ARS PRO uniaxial angular rate sensor
Using the SLICE NANO stack extender, a special DTS mounting hardware solution designed for applications with limited height restrictions, the modular sensor layers can be split into two stacks, but still require only one BASE+. The standard aPLI configuration includes 18 sensor channels focused on three primary types of measurements: injury assessment, flight dynamics and vehicle impact
Embedding the data acquisition into the test article minimizes exposed cables throughout the leg and eliminates any trailing cables that could affect the launch.  DTS offers a complete turnkey solution engineered to maintain proper mass, center of gravity and moments to help advance pedestrian safety testing.

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